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EPCS500 Series 500KW BESS PCS Cabinet

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500kW String PCS Cabinet – Ideal For Microgrid And Energy Storage

Model: EPCS500 Series

Rate power: 420/500kW

DC voltage range @Full load: 3P3W 615-950Vdc, 3P4W 680-950Vdc

AC voltage: 400Vac (320~480Vac)

 

Application Scenarios:

  • Industrial & commercial park energy storage: Peak-valley electricity arbitrage, demand management, emergency power guarantee during power rationing
  • PV & wind matching energy storage: Smooth fluctuating renewable output and improve new energy consumption rate
  • Off-grid/island microgrid: Independent power supply for mines, islands and remote villages via multi-unit parallel operation
  • Grid auxiliary services: Grid peak shaving, frequency regulation, voltage support and reactive power compensation
  • UPS standby power for critical loads such as data centers, hospitals and factories
  • Sub-power unit for large energy storage power stations; multiple units paralleled to form megawatt-level systems

Description

EPCS500 Series 500kW BESS PCS Cabinet is a string-type high-power bidirectional power conversion system developed by CONSNANT exclusively for battery energy storage systems (BESS), optimized for microgrid and industrial & commercial stationary energy storage applications. Integrated in standard RAL7035 industrial cabinet, it adopts three-level modular power electronic architecture with four independent 125kW power modules in parallel, supporting multi-cluster battery access to eliminate battery circulation current. The unit realizes bidirectional energy conversion between DC batteries and 400V AC grid, compatible with grid-tied, off-grid island and multi-unit parallel microgrid operation. Equipped with LVRT/HVRT, virtual synchronous generator (VSG), black start and other grid-friendly functions, it has passed multiple authoritative certifications including GB standard, IEC, CE and ISO. With IP55 protection grade and intelligent air cooling, it operates stably under wide temperature range and high altitude conditions, serving as the core power equipment for industrial & commercial energy storage, new energy matching, off-grid microgrid and grid auxiliary frequency regulation.

500KW BESS PCS Cabinet

Core Functional Features:

  • Flexible Multi-cluster Battery Access with Circulation Suppression

    Supports parallel access of 1/4/8 battery clusters with built-in circulation current suppression algorithm to avoid current bias among parallel battery packs, perfectly matching large-capacity LFP battery cabinets.

  • High-efficiency Three-level Topology with High Stability

    Independent operation of three-level power modules ensures continuous operation under single-module failure. The maximum efficiency reaches 98.5%, cutting energy loss during charge & discharge and improving energy storage revenue.

  • Grid-friendly Performance

    Built-in LVRT and HVRT functions, supporting continuous four-quadrant adjustment of active and reactive power. It actively suppresses grid harmonics and three-phase unbalance, meeting strict grid connection standards worldwide.

  • Multi-mode Intelligent Cooperative Operation

    Integrates three operation modes: VSG virtual synchronous generator, PQ constant power grid-tied, VF constant voltage & frequency off-grid. It supports off-grid multi-unit parallel connection and system black start for island microgrid and emergency power supply during outages.

  • Full-link Intelligent O&M

    Multiple standard communication ports enable real-time remote monitoring of charge/discharge power, battery status and equipment faults. Remote parameter configuration, automatic fault alarm and tracing are available for unattended operation.

  • Comprehensive Safety Protection

    Complete protection logic including overvoltage, undervoltage, overcurrent, short circuit, overtemperature, overload, anti-islanding and DC reverse connection protection, together with intelligent fault diagnosis to fully secure batteries, PCS and back-end loads.

 

Product Advantages:

  • Modular redundant design for lower O&M cost

    Four hot-swappable independent 125kW modules allow continuous operation with single-module failure without full-unit shutdown, minimizing outage loss and after-sales maintenance cost.

  • Ultra-high efficiency for higher long-term revenue

    Peak conversion efficiency up to 98.5% reduces charge-discharge energy loss compared with traditional two-level PCS, cutting power consumption over long-term operation.

  • IP55 high protection for outdoor deployment without dedicated room

    IP55 dustproof & waterproof cabinet with intelligent air cooling, operating from -30℃ to 55℃. It can be installed outdoors directly without special equipment room to save civil construction investment.

  • Full certifications for global grid connection compliance

    Compliant with China GB standards and international IEC/CE standards with ISO quality system certification, meeting grid access requirements for domestic and overseas industrial, commercial and grid projects.

  • Flexible capacity expansion & short lead time

    Single 500kW unit for small projects, unlimited parallel capacity for large stations.

  • All-in-one multi-function for one-stop energy storage solution

    Integrated four-quadrant reactive power adjustment, VSG, black start, LVRT/HVRT and multi-cluster battery access. No extra power quality equipment required to reduce overall system investment.

The EPCS 500KW BESS PCS cabinet is widely applicable to industrial and commercial park energy storage, factory standby power supply, supporting energy storage for new energy power stations, grid auxiliary services, off-grid microgrids and independent power supply in remote areas. It effectively meets core demands such as industrial and commercial peak-valley electricity price arbitrage, emergency power guarantee during factory power restrictions, new energy consumption of photovoltaic and wind power, grid peak-valley regulation, and voltage and frequency stabilization, serving as the preferred core equipment for small and medium-sized fixed battery energy storage systems.

Technical Parameters:

Model EPCS125-AS EPCS500-AS EPCS1000-AS
DC side
Working voltage range 615V~950V/650V~950V
Maximum current 203A*1 203A*4 203A*8
Number.of DC Inputs 1 4 8
AC side
Rated voltage 400V
Voltage range ±15%
Rated frequency 50/60 Hz
Wiring method Three-phase Three-wire /Three-phase Four-wire
Rated power 125kW 500kW 1000kW
Maximum power 137.5kW 550kW 1100kW
Maximum current 200A*1 200A*4 200A*8
Power factor 0.99/-1~1
Current distortion rate <3%(rated power)
DC component <0.5%
Overlad capacity 110%long term
Maximum efficency 98.5%
General parameters
Domension(W×H×D) \
Weight \
Altitude 4000m(>2000m derated use)
Working temperature -30℃~55℃(>45℃ derated use)
Humidity 5%RH~95%RH,no condensation
Cooling method Intelligent air cooling
Ingress protection rate IP55
Communication interface CAN/RS485/Ethernet
Compliant certifications GB/T 34120-2017,GB/T 34133-2017
IEC/EN 62477-1,IEC/EN 62116,IEC/EN 62109-1
*If you require the addition of an isolation transformer,please contact us.
What operation modes does the PCS support? Does it support off-grid operation and black start?
It supports three core operation modes: PQ grid-tied, VF off-grid and VSG virtual synchronous generator. It also supports off-grid multi-unit parallel operation and system black start, covering grid-tied energy storage, island microgrid and emergency power supply scenarios.
Will circulation current occur when multiple battery clusters are connected in parallel? How to solve this problem?
The unit supports flexible access of 1/4/8 battery clusters. The built-in circulation current suppression algorithm and four independent power module architectures effectively eliminate circulation current caused by parallel battery clusters, ensuring stable operation of batteries and equipment.
What is the maximum efficiency and power quality performance of this PCS?
The maximum conversion efficiency is up to 98.5%. Under rated working conditions, THDi is less than 3%, DC component is lower than 0.5%, and the power factor reaches 0.99 with four-quadrant reactive power adjustment, realizing excellent grid-friendly performance.
What is the cooling method? Does it require regular heat dissipation maintenance?
It adopts intelligent air cooling with automatic wind speed adjustment according to load power and optimized dust-proof air duct structure. Only regular filter dust cleaning is required with simple and low-cost maintenance.
Does it support parallel expansion of multiple units? What is the maximum expandable capacity?
Unlimited parallel connection is supported. A single unit is 500kW, and multiple units can be paralleled to flexibly build megawatt-level energy storage systems, meeting capacity expansion needs from small and medium to large-scale energy storage stations.
Will the whole unit shut down if a single module fails? What is the redundancy capability?
Adopting 4 sets of 125kW independent modular redundant design, a faulty module can exit operation independently while the rest modules work normally. The whole unit operates continuously with derating without shutdown, greatly improving system operation reliability.
Is isolation transformer optional? Is customization supported?
Isolation transformer is optional. Customization of special communication protocols and special grid working condition adaptation is available to meet differentiated project requirements.

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